Exyn Nexys
A versatile 3D scanning device built to reduce operator fatigue while adapting to multiple deployment configurations. Whether handheld, drone-mounted, or vehicle-integrated, the redesign rethinks ergonomics and modularity to serve construction, mining, and infrastructure inspection professionals.
Exyn's original scanner was front-heavy and fatiguing to carry during long scanning sessions, a critical problem in industries where operators spend hours capturing site data. Through user interviews with construction and mining professionals, we identified specific pain points in weight distribution, handle ergonomics, intuitive controls, and the need for flexible deployment across drones, vehicles, and backpack rigs.
The solution separated the core scanning module from the power system, allowing operators to use standard V-mount camera batteries worn on a waist belt and eliminating unnecessary weight from the handheld unit.
We redesigned the handle using an overhand/suitcase grip, allowing operators to switch hands and distribute fatigue more naturally throughout their workday. The handle attachment follows the NATO rail standard, enabling users to add or swap accessories without proprietary solutions. Additional refinements included larger button placement for gloved operation, improved screen sightlines, and a robust kickstand for hands-free scanning.
Concept exploration showing handle variations, weight distribution studies, and modular battery integration approaches tested with target users.
The refined design balances technical capability with ergonomic form with modular architecture visible in battery integration and handle mounting.
Early prototypes tested with actual users in real-world conditions revealed critical insights that drove handle redesign and control placement. The final product scanner can be used in handheld, drone-mounted, and drone-integrated configurations that utilize modular architecture and ergonomic refinements.